Sheet Metal Base

Sheet Metal Base
Details:
The Sheet Metal Base is designed as the primary load-bearing platform for industrial equipment. It supports the full weight of the machine while maintaining structural stability under long-term static and dynamic loads.
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Description
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High Load Bearing and Anti-Deformation Structural Design

 

The Sheet Metal Base is designed as the primary load-bearing platform for industrial equipment. It supports the full weight of the machine while maintaining structural stability under long-term static and dynamic loads.

Under rated load conditions, permanent deformation is controlled within 0.2 mm, ensuring that the equipment remains level and does not experience sinking or tilting during operation.

A case study involves a large printing press with a total weight of approximately 3 tons. A reinforced base structure was designed using 5 mm thick patterned steel plate with internal reinforcement ribs. During load testing, the measured deformation was only 0.15 mm, confirming excellent rigidity and load distribution performance.

Material options include SPCC heavy plate and anti-slip patterned steel plate, which provides built-in surface friction for improved stability. For outdoor or corrosion-prone environments, SUS304 stainless steel is used. Hybrid structures combining cast steel and sheet metal are also available for ultra-heavy applications.

Standard thickness ranges from 2.0 mm to 4.0 mm, while heavy-duty configurations can be extended to 5–8 mm depending on load requirements.

Each Sheet Metal Base is engineered to provide a stable and level foundation for precision industrial machinery.

Structural Variants and Precision Flatness Control

 

Multiple base configurations are available, including:

Flat structural bases

Folded-edge reinforced bases

Floor-mounted bases with fixing holes

Bases with damping pad mounting slots

All hole positions and damping slot dimensions are manufactured strictly according to customer drawings to ensure full compatibility with installation requirements.

Flatness of the load-bearing surface is controlled within 0.15 mm per 100 mm, ensuring stable contact with equipment mounting surfaces. Leveling bolt holes are included as standard, with adjustable stroke length depending on installation requirements.

Surface treatment options include wear-resistant powder coating, galvanizing, and anti-slip embossing. For specialized applications, integrated cable routing channels, ballast cavities, and mechanical limit stops can also be incorporated.

Sample production time is typically 5–10 days, depending on structural complexity.

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Technical Specifications

 

Parameter

Standard Specification

Custom Range

Material

SPCC heavy plate, anti-slip patterned steel

SUS304, cast steel composite available

Thickness

2.0 / 2.5 / 3.0 / 4.0 mm

5–8 mm heavy-duty available

Permanent Deformation

≤0.2 mm (rated load)

Reinforced anti-deformation design available

Surface Flatness

≤0.15 mm / 100 mm

Higher precision available

Surface Treatment

Wear-resistant powder coating, galvanizing

Anti-slip and anti-corrosion treatments available

Additional Structures

Leveling bolt holes

Floor mounting holes, damping slots customizable

 

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