Stamped Bracket

The Stamped Bracket is produced using a one-piece bending and forming process, in which reinforcement ribs are integrated during stamping. No welding is used in the structure, which eliminates weld seams that are typically weak points under vibration and long-term cyclic loading.

Lateral push testing shows a resistance of more than 100 kg. Compared with welded brackets of similar design, the one-piece stamped structure demonstrates approximately 25% higher resistance to lateral force. This improvement makes it suitable for equipment exposed to continuous vibration or dynamic load conditions.

A case from industrial machinery applications showed that welded brackets previously failed approximately every three months due to cracking at the weld seam. After switching to the one-piece Stamped Bracket, the structure remained stable in operation for over one year without failure.

DC03 deep-drawn cold-rolled steel is commonly used due to its excellent ductility and suitability for complex forming. SUS304 stainless steel is available for improved corrosion resistance, while aluminum is used where weight reduction is required. Standard thickness ranges from 1.5 mm to 3.0 mm, with custom production available up to 4.5 mm. Rib layout and structural geometry are manufactured according to customer drawings.

Mounting hole positions and quantities are produced strictly according to technical drawings. Cumulative hole distance tolerance is controlled within ±0.12 mm, ensuring correct alignment during assembly without the need for on-site modification.

Surface treatment is typically 70–100 μm powder coating, which passes a 200-hour neutral salt spray test under standard conditions. The powder coating line includes fully automated pre-treatment, spraying, curing, and cooling processes to maintain consistent coating quality across production batches.

Salt spray resistance levels can be adjusted according to project requirements, and full test data can be provided upon request for quality verification.

Samples for complex structures are generally completed within 5–10 days. Both 3D drawings and physical samples can be used for development. The standard warranty period is three months.